Film processing conforms to guidelines described in Processing KODAK Motion Picture Films: Module 1 Process Control and Processing KODAK Motion Picture Films: Module 2 Equipment and Procedures. Control strips are created on a sensitometer for each new processing batch and evaluated on the densitometer. 2 days ago  BBC Studios, the commercial and production arm of the U.K. Public broadcaster BBC, has taken full control of British film and TV banner Clerkenwell Films, upping its stake from 48 percent to 100. Edwards Deming, who had become frustrated with American managers when most programs for statistical quality control were terminated once the war and government contracts came to and end. Juran, who predicted the quality of Japanese goods would overtake the quality of goods produced in the United States by the mid-1970s because of. Quality Control (“QC”) is one of the most important parts of the post-production workflow, but one of the last things most independent filmmakers consider. The importance of a thorough and professional QC cannot be overstated since a QC rejection costs both time and money, and can make or break a film’s distribution deal or release.

After a movie or TV episode has passed through the ingestion process, there's one last check before it can go live: quality control. Our QC team checks each file to make sure that it meets our quality standards from a technical and content policy point of view.

SolveTech has the solutions you need for the highest level of plastic film quality control.

Your customers are counting on you for the highest quality plastic film. The great products they expect from you must be consistent in their thickness and makeup, and accurate to the needs of each client. So, it is your responsibility to be taking every possible precaution to ensure your plastic film quality control. However, you don’t want these assessments to slow you down or cost you valuable product. At SolveTech, we understand the importance of a quality control gauge that facilitates better products and more efficient production. As the nation’s leading provider of non-contact plastic gauges, we have exactly the tools you need to meet your clients highest expectations.

Plastic Film Quality Control Shouldn’t Slow You Down

Although plastic film quality control is a vital aspect of your manufacturing process overall, you want to be able to assess and ensure the uniformity of your product without a time- and resource-consuming hassle. You need a system that can be perfectly suited to your particular application, whether that means on or off line gauging with one or multiple channels. You need systems that are easy to use while still producing meaningful reports.

SolveTech Solutions

For over three decades, the team at SolveTech has been dedicated to providing manufacturing companies like yours with the plastic film quality control solutions they need. Each of the off-line systems below is not only easy to use, but also includes compatible software that will track, manage, and analyze the data you need. Knowing you can have confidence in the high quality performance of any of our systems, the only thing left to do is choose the one that fits your unique needs the best.

• Precision Profiler offers the highest levels of accuracy and precision and is guaranteed to hold is calibration.

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• Precision SpotChecker allows you to spot check the thickness/ basis weight of even the thinnest, stickiest, or softest materials in your quality control lab. Its unique technology that is specially designed to handle non-contact measurements yields unmatched accuracy and precision.

• Multichannel Array Gauge measures thickness, uniformity, and weight/ unit area through 100% continuous coverage and excellent accuracy. Its array of channels makes true profile and product mapping a reality for the first time.

Which product will help your business achieve its plastic film quality control goals? For more information about our off-line systems, or to find out how our on-line plastic film gauging tools can also help your business, contact us today at 302-798-5400!

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There are many aspects to performing a Quality Control Report for a television or film video process.In the current Hi-def, and coming Ultra Hi-def 4K environment many QC checks are done on digital video files as that is the method of delivery to networks and broadcast facilities as they are now tapeless environments; however a large majority of broadcast is still done on tape. The QC process whether it is tape for file is the same, with a few minor exceptions.
The first step is to obtain a spec sheet from the distributor or whoever the client is sending the project too, often different networks, stations or broadcast facilities will require different things from the film maker or production company. We go over the spec sheet and make sure that everything that is asked for is present on the tape, correct to the standards requested.
Examples of spec sheet demands will be correct head format: The correct bars, tones and slate are present in the right correct time code location. We make sure the bars are at the correct video levels, and the tones are at the correct audio levels, we also check to make sure that all the information on the slate is correct, complete, and matches the info on the tape and case labels.
At this point we will run a spec check to make sure that the luminance, chrominance, and gamut levels are correct and in spec throughout program, a check is also made to assure that all text in the show is within the title safe area. During this check a line count is also performed to determine the aspect ratio of the program and make sure that it is correct and within spec. Vertical and horizontal blanking are checked throughout program. After all specs are checked and logged a full viewing of the program is done, with one pass for each set of audio tracks, first pass is video and first set of audio tracks (ex. 2 channel stereo mix) additional passes are performed for each additional set of audio tracks (M&E, 5.1, Dolby E)A full report is filled out listing all specs and full list of issues by time code with a severity rating scale of 1-3. A rating of 1 is for minor & FYI issues, a 2 rating is minor to marginal and can be fixed by client if desired. 2+ rating puts the program on hold, this is an issue that should be fixed if possible. When the program is put on hold it is the clients decision whether to fix these issues are accept as is, usually the client will consult with their distributor or network for final approval.
A 3 rating makes the program rejected. This is an issue that must be fixed, and is not in compliance with spec sheets or industry standards. If a program is rejected or placed on hold we will provide suggestions for ways to fix the listed problems, and can often do the work for our clients if requested.
Some of the video problems we would be looking for include, bad edits, digital hits, compression artfiacts, freeze frames, which may or may not be caused by conversion errors. We are also looking for excessive noise, frame blending, shifts in luminance or chroma, and many other possible issues.
Some possible audio problems include, ticks, dropouts, mutes, static, pops, incorrect channel assignments, correct peak and average levels of dialogue and overall audio. Other things we look for are dialogue and effects sync, missing effects, extraneous effects or dialogue, and much more.
Please contact us if you have any additional questions about the QC Process

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